Wire forming is a metal shaping process that bends, shears, or otherwise changes the shape of wire contours by applying mechanical force. This process allows manufacturers to create precision wire shapes and configurations. At E Tube and Wire, we’re a leading provider of high-quality wire forming services. We use a combination of CNC wire benders and punch presses to form wire products across multiple different industries.
There are multiple different wire-forming methods that can manipulate wires of different materials and thicknesses into complex shapes. At E Tube and Wire, we offer:
This process uses CNC machinery and pneumatic or hydraulic presses to bend wire up to 180°. These machines can handle a wide array of materials and wire thicknesses.
This process uses drawn or rotary die machinery to manually apply bends in the metal. It’s a popular choice for artistic goods, prototypes, and small orders.
To form consistent coils, lengths of metal wire are wrapped around a cylindrical metal blank. Electrical coils use a ferromagnetic core instead of a plain metal bank.
This versatile process can create multiple different shapes and bends in the metal. Manufacturers can create round, flat, and grooved shapes with rounded edges out of wire. The resulting products are hardened and can also be shaped to have chamfers, collars, threads, and more.
In this process, the machinery bends a length of metal prior to it being cut to length. This ensures there’s little to no product waste.
Much like a stamping press, fourslide wire forming machines shape the wire into a predetermined shape. The four sliding tools can be configured into unique shapes.
Hydraulic wire forming presses use a hydraulic motor to move the rollers and press the wire into a specific shape. They are often CNC machines.
Pneumatic wire forming processes operate similarly to hydraulic wire forming, except the rollers are controlled by air-driven processes rather than fluid-driven processes.
Wire forming is used to produce goods across virtually every industry. Some of the most common applications include the following:
While there are several different techniques for creating wire forms, they involve the same four steps to ensure the consistent creation of quality products. Those four steps are:
At E Tube and Wire, we offer custom wire forming services for diverse clients across different sectors. Contact us today to learn more about our capabilities or request a quote for pricing details.
MATERIALS | Aluminum Brass Carbon Steel Copper Hastelloy Inconel Mild Steel Stainless Steel Steel Titanium |
WIRE DIAMETER | 0.080″ Diameter through 0.500″ Diameter for Carbon Steel Standard S Hooks and C Hooks in sizes from .080 dia wire up thru 1.25″ dia wire. Up to 0.375″ for Stainless Steel Up to 1.25″ |
INDUSTRIES SERVED | Food
Refrigeration Dyeing |
WIRE PRODUCTS | Wire Baskets
Point of Purchase Displays Screens Grills Filters Guards and Fan Guards Wire Shelving Rotating Plating Drum Barrels & Drums Wire Hooks Plating/Painting Racks |
FINISHING SERVICES | Electroplating Painting Passivating Plating Powder Coating PVC Plastic & Epoxy Coating |
ENGINEERING SERVICES | 3-D CAD Designing Creating Drawings Prototyping |
SOFTWARE USED | AutoCAD BobCAD CAM SolidWorks |
STANDARDS MET | Meet Nuclear Regulatory Commission-1 Nuclear Quality Requirements Mil-Spec Welders Certified to Meet Federal Contract Specifications |
MATERIAL HANDLING WIRE BASKETS | Standard Sizes: 12″ x 18″ x 6″ Deep 12″ x 24″ x 6″ Deep 18″ x 18″ x 4″ Deep |
DIPPING AND PLATING WIRE BASKETS | Standard Mesh Options: Standard Sizes: 10″ x 10″ 10″ x 12″ 12″ x 12″ 16 Mesh .028. 16″ x 16″ 18″ x 18″ 18″ x 24″ 4 Mesh .080 6″ x 6″ 8 Mesh .063 8″ x 8″ Perforated Baskets also available in all above sizes in 1/16, 3/32, 1/2, 3/16 gauge. |
ULTRASONIC CLEANING WIRE BASKETS | E Tube & Wire produces wire baskets in a variety of standard sizes to fit most ultrasonic cleaners. |
LABORATORY / MEDICAL WIRE BASKETS | All wire baskets are manufactured to customer’s specifications and design services are available. |
SPIN DRYER WIRE BASKETS | Mesh Sizes: Standard Sizes: 12″ x 12″ 16 Mesh .028 -1/16, 3/32, 1/8, 3/16 and 1/4 Perforated 18″ x 18″ 18″ x 24″ 2 Mesh .080 24″ x 24″ 24″ x 30″ 4 Mesh .080 6″ x 6″ 8 Mesh .063 |