CNC Wire Forming Fabrication And Design

various wire basketsWe specialize in complete design & fabrication of different types of wire formed products, ranging from wire baskets to grills. Our facility has CNC wire benders and punch presses to perform multiple operations such as forming, cutting, and bending for fabricating wire products. E Tube & Wire also manufactures wire assemblies such as novelty items, displays, and carriers using sheet metal plus machined components.

Our CNC wire benders can run wire product diameters from 0.080″ through 0.500″ in carbon steel and up to 0.375″ in stainless steel. We also have a manual bending equipment, which can handle wire products up to 1.25″ in diameter. Punch presses, welding machines, nibblers, and notchers are also available to provide you with a complete product.

As specialists in wire forming fabrication, we also assist customers with design and engineering using SolidWorks software. Our custom-designed wire baskets are widely used in food processing and medical industries. They are available in standard as well as custom sizes to suit washing, degreasing, and material handling needs. Heat-treated wire baskets, screens, wire hooks, painting racks, and fan guards are some specialty products we produce. We also repair wire baskets through welding.

A round basket made for high heat applications such as heat treating metal. Can be constructed of high alloy materials such and Inconel, hastalloy, or 330 grade stainless steel.
Heat treat fence
A powdercoated decorative basket with a CNC bent top rim for a unique look.
A strainer basket made of 304 stainless steel perforated metal that has been electropolished to a high shine.
A square heat treat basket with lifting loops
A basket that is used for parts washing that is constructed of mesh to allow the cleaning fluid to escape the basket.
A pin basket that is used to clean test tubes. A test tube is stacked on each pin and then sent through a cleaning machine.
A basket that is rotated at high rates of speed to dry the parts inside of it.
Wire pole base
Decorative wire flower form
Wire hook form
Painting or coating racks
Two small stainless steel wire forms
Cotter pins with the ends turned down on a lathe prior to bending
Two stackable wire baskets and an unfinished frame
Horse stirrups using bent and swaged wire forms
Electrostatic Paint Line Hook .75
80
Wire hook weldment .50
Bent and swaged conveyor component

 

SPECIFICATIONS

MATERIALS
Aluminum
Brass
Carbon Steel
Copper
Hastelloy
Inconel
Mild Steel
Stainless Steel
Steel
Titanium
WIRE DIAMETER
0.080″ Diameter through 0.500″ Diameter for Carbon Steel Standard S Hooks and C Hooks in sizes from .080 dia wire up thru 1.25″ dia wire.
Up to 0.375″ for Stainless Steel Up to 1.25″
INDUSTRIES SERVED
Food

  • Dairy
  • Juice Processing
  • Pasteurization Plants

Automotive
Refrigeration
Dyeing

WIRE PRODUCTS
Wire Baskets

  • Washing and Degreasing Wire Baskets
  • Heat Treat Wire Baskets
  • Food Industry Wire Baskets
  • Material Handling Wire Baskets
  • Dipping and Plating Wire Baskets
  • Ultrasonic Cleaning Wire Baskets
  • Laboratory / Medical Wire Baskets
  • Spin Dryer Wire Baskets

Wire Forms
Point of Purchase Displays
Screens
Grills
Filters
Guards and Fan Guards
Wire Shelving
Rotating Plating Drum
Barrels & Drums
Wire Hooks
Plating/Painting Racks

FINISHING SERVICES
Electroplating
Painting
Passivating
Plating
Powder Coating
PVC Plastic & Epoxy Coating
ENGINEERING SERVICES
3-D CAD Designing
Creating Drawings
Prototyping
SOFTWARE USED
AutoCAD
BobCAD CAM
SolidWorks
STANDARDS MET
Meet Nuclear Regulatory Commission-1 Nuclear Quality Requirements
Mil-Spec
Welders Certified to Meet Federal Contract Specifications

 

WIRE BASKETS

MATERIAL HANDLING WIRE BASKETS
Standard Sizes: 12″ x 18″ x 6″ Deep
12″ x 24″ x 6″ Deep
18″ x 18″ x 4″ Deep
DIPPING AND PLATING WIRE BASKETS
Standard Mesh Options:
Standard Sizes:
10″ x 10″
10″ x 12″
12″ x 12″
16 Mesh .028.
16″ x 16″
18″ x 18″
18″ x 24″
4 Mesh .080
6″ x 6″
8 Mesh .063
8″ x 8″
Perforated Baskets also available in all above sizes in 1/16, 3/32, 1/2, 3/16 gauge.
ULTRASONIC CLEANING WIRE BASKETS
E Tube & Wire produces wire baskets in a variety of standard sizes to fit most ultrasonic cleaners.
LABORATORY / MEDICAL WIRE BASKETS
All wire baskets are manufactured to customer’s specifications and design services are available.
SPIN DRYER WIRE BASKETS
Mesh Sizes:
Standard Sizes:
12″ x 12″
16 Mesh .028 -1/16, 3/32, 1/8, 3/16 and 1/4 Perforated
18″ x 18″
18″ x 24″
2 Mesh .080
24″ x 24″
24″ x 30″
4 Mesh .080
6″ x 6″
8 Mesh .063